At eduhosting.org and WindGenZen, we like to teach. Many people
sell expensive kits to make solar cookers and water distilliation
units or sell expensive wind generators that you can build for 1/10th
the price in your garage.
Did you know solar panels are 20 times more expensive than wind power?
By browsing our website and learning, you can save a bundle and
unplug your home from the grid for about the same price
as a fine night out on the town for you and your family.



|
Fresnel Solar Cooker Design By Ed Norman C.U.S.O. 1980
Reflector Support From the 1"x6" wood stock, cut two reflector supports as shown below (only half is shown; they are symmetric about the centre line). Draw a straight reference line and layout all measurements (in centimetres) from it. On one end of one support, cut the faces that contact the rings an extra 0.3cm deep (dashed lines) to accommodate the extra thickness of the joiners. This will be the top of the reflector. In each support, cut a notch (one on the front and the other on the back) in the centre to allow the two supports to be joined in a cross as explained in the following section.
Reflector Assembly
A) Join the two reflector supports in a cross as shown in the following detail: First glue the auxiliary pieces on each support. When dry, glue the two supports together and hold with screws, making sure that the supports are at right-angles B) Position the outermost ring (#1) on the crossed support structure, with the joiner centred holes. Remove the ring and drill and countersink the holes in the masonite to fit the ¾" flathead screws. Replace the ring in its position, drill guide holes and fasten the ring to the support. Be careful not to twist or warp the rings away from its natural shape. No glue is needed. Make sure that each screw head is flush with the surface. Clean any dust off the aluminized mylar and the front surface of the ring. Spread a thin coat of contact cement on half the rings and one side of the mylar semi-circle. Let the glue dry to the touch. Carefully position the middle of the semi-circle above the ring (easier with two people) then press the mylar onto the ring, working from the middle out to each end. A soft cloth may be used to press out wrinkles and bubbles. Small ripples in the plastic do not matter. Repeat with the other half of the ring. Trim off any excess plastic with a sharp knife. Repeat part B) for the remaining two rings to complete the reflector. Try not to get contact cement on the front surface of the mylar. Stand and Control Arm Using the 1"x2" wood stock, construct the stand and control arm of the solar cooker as shown in the following two views. Glue and nail all joints to achieve a strong structure. Mount the four hinges and four castors as shown. Use scrap masonite or plywood for the angle bracket backing. Drill a hole in the end of the control arm to fit the aluminium tube. The angle bracket is shown in detail on the following page.
Angle Bracket From the remaining 1"x6" wood, cut out the angle bracket as shown. Adjust the dimensions 'x' and 'y' to fit the control arm as shown on the previous page. Drill 27 pin holes 1cm apart starting at the right hand end a shown. Make the holes slightly bigger than a 3" nail, which will be the pin. Construct a tube socket on the end of the bracket to support the aluminium tube. One possibility is shown here. Make sure that the socket will not interfere with the pin latch in the last hole. Mount the angle bracket on the control arm using glue and screws to achieve a solid joint. The bracket should be perpendicular to the plane of the control arm.
Final Assembly Place reflector on the stand and adjust its lateral position so that the pin latch (nailed to reflector support) fits over the angle bracket. Drill guide holes and screw hinges to reflector. Insert aluminium tube in its socket and your solar cooker is finished.
Use of the Cooker To use the solar cooker, simply hang the pot on the end of the aluminium tube, rotate the stand and adjust the tilt angle of the reflector until the pot's shadow falls in the centre of the reflector. When properly adjusted, there should be no glare from the reflector and the pot handle should not become too hot to hold. For longs cooking times, the cooker will have to be adjusted every ten minutes or so to follow the sun. If a lower heat is required, the cooker may be rotated to move the pot out of the focus or part of the reflector can be covered. When not in use, the cooker should be stored inside, out of the sun or covered with a waterproof cover. Maintenance The solar cooker should not be mishandled, overloaded (>5kg) and never left out in the rain or allowed to get wet. Otherwise, the only maintenance it should need is cleaning of the reflector surface. Since the aluminized plastic attracts dust, it should be lightly wiped periodically with a soft, dry cloth, A few grease spots will not seriously affect the performance. If too much dirt and grease accumulates, it can be cleaned off gently with detergent and warm water, followed by drying with a soft towel. Please visit my Peru Children's Trust to contact me directly.I am aware that the some of the Solar Stoves we built in Peru were quite small (0.4 m2) and possibly not sufficiently large enough to cook for the Peruvian sized families. Next time I shall take a larger suitcase to fit bigger sheets of aluminium or source the material locally. Detailed below are drawings and downloads of the Solar 1000 design. This design is based on solar area of 1 m2 that equates to approximately 1000 Watts of solar energy (2.5 time the heat of our Peruvian stove). Each rib is 0.1 m apart and 11 ribs are required to make the shape (including the two wooden ends). Each rib has a different radius depending on its location.
Click the image for complete plans for this 1000 watt solar cooker.
|
![]() | ||||||||||||||||||||||
While experimenting with various designs of cookers over the past year to introduce in the indigenous communities where I live and work in southern Mexico, I hit upon an utterly simple way to make an instant portable solar oven. Taking a reflective accordion-folded car windshield shade, you can turn it into a version of the solar funnel, by simply sewing on little Velcro tabs along the long notched side. Here’s how:.
A reflective accordion-folding car sunshade.
Cut the Velcro into three pieces, each about 4 cm. or 1 ½ inches long..
Hand sew one half of each piece, evenly spaced, onto the edge to the left of the notch; sew the matching half of each piece onto the underneath size to the right of the notch, so that they fit together when the two sides are brought together to form a funnel. (see below) Note: I first tried sewing these on a sewing machine, but found it cut through the reflective material..
Press the Velcro pieces together, and set the funnel on top of a bucket or a round or rectangular plastic wastebasket..
Place a black pot on top of a square cake rack, placed inside a plastic baking bag. A standard size rack in the U.S. is 25 cm. (10 in.). This is placed inside the funnel, so that the rack rests on the top edges of the bucket or wastebasket. Since the sunshade material is soft and flexible, the rack is necessary to support the pot. It also allows the suns rays to shine down under the pot and reflect on all sides. If such a rack is not available, a wire frame could be made to work as well. Note: the flexible material will squash down around the sides of the rack..
The funnel can be tilted in the direction of the sun..
After cooking, simply fold up your “oven” and slip the elastic bands in place for easy travel or storage..
I have found this totally simple solar oven extremely practical, as it is so lightweight and easy to carry along anywhere. But in addition, it has reached a higher temperature in a shorter time than all the other models I have experimented with so far (I haven’t used a parabolic) - a little above 350 degrees F. I have cooked black beans in about the same amount of time as on a gas stove; I’ve used it to bake breads, granola, brownies, lasagna, all sorts of vegetables, and to purify water. The sunshade may not be available everywhere, but I suspect it can be found in most urban areas, since I found it here in southern Mexico. The Velcro was also available in fabric stores. Cost of the sunshade was about $3.00 USD; the Velcro about $.25..
This is a great cooker. Out side the tropics a straight panel cooker battles on all but the best days and this cooker takes advantage of lower sun angles in morning and afternoon. Being more efficient it makes up for the odd cloud in the day. It is stable in wind and if put together with paper fasteners can fold down flat for storage. Seasonal changes are made by adjusting the side flaps up or down.
Paint the un-foiled sections of the cooker to guard against moisture.
To cook, place food in a black pot or black painted jar, place the food and container in an oven bag close up with a clothes peg and place on card board scrap in the back corner of the reflector. Now place in full sun and adjust straight into the sun by the cookers shadow.
Richard Pocock
PLAN E - Less folds means less adjusting for movement of the sun
PLAN F - FOR FREEEZING FOGGY DAYS!
Efficiency: 12-42%. The efficiency depends on type of a heat exchanger used.
Construction: Simple to construct with a number of different materials. The simplest Rocket Stove can be built with thick tin cans and wood ash (5,000 of these were built in refugee camps in Zaire).
Material costs: $0-$20 US. In Honduras we made a simple refugee version of this stove for approximately $1.50 US in material costs.
Life expectancy: Is 2 weeks to ten years depending on the materials used.
The Rocket elbow can be made from different materials to improve
its durability. We have used sand/clay (Lorena),
pumice/concrete, heavy steel pipe, 430 stainless steel or
special heat resistant ceramic. Currently all of our stoves in
Honduras are built with this type of refractory ceramic.
Each of our wood cookstoves incorporates a unique combustion
chamber. This is how the Rocket elbow works:
This elbow is then placed inside of a container that is filled
with insulation . The container can be made from almost any
material. We have used 5 gallon drums, brick, clay, cement. For
insulation we suggest using wood ash or pearlite, or pumice,. Do
not use massive things such as earth, sand,or cement. These will
rob heat from the stove and reduce your combustion efficiency.
For optimal use we recommend a 9" chimney and a 4" fuel feed
magazine.
The Rocket stove is an improvement over the three stone fire but
it is only one part of the equation. In order to really save
fuel wood we must maximize the heat transfer to the pot.
This picture shows a thin piece of metal (a skirt) wrapped
around the pot. This skirt forces the hot flue gases to rub
against the bottom and the sides of the pots. The gap between
the pot and the skirt should be about 1cm (assuming you are
using an average-sized pot). In our tests, this simple heat
exchanger (an old coffee can works well!) almost doubles the
efficiency of the rocket stove.
THE TRACKER CONTROLS
The heart of the Tracking Solar Oven is the electronic control.
A Very simple control may be built from a photo diode (Electric
Eye) and 12 volt DC relays.
Most of the parts are available at local radio parts stores.
The photocell battery charger that works well is the new thin
film, glass-encased type that produces 18 to 20 volts and
measures only 6 inchs square.
The batteries are simple AA nickel cadmium rechargeable cells in
series to produce 12 to 15 volts at 50 to 80 milliamperes. The
photo diode (Electric Eye) is really a photo-transistor using
only the emitter and collector leads which conduct electricity
in the presence of light.
A simple shadowbox will shade the electric eye when the oven is
focused on the sun and will cause the motor to stop. At first,
the photo diode is far too sensitive.
To adjust the sensitivity black silicone can be dabbed over its
surface then removed with a toothpick until it responds only to
direct sunlight. The reset switch will send the motor into
reverse until the sunrise switch is tripped.
The oven is now positioned for the next day. A wind-up 12-hour
timer switch on the reset switch will allow timed cooking; it
sends the cooker to the sunrise setting when done and even
sounds a buzzer.
Conventional solar trackers are available and can be adapted for
use on this or almost any other solar cooking oven.
The base should be cylindrical shaped with a flat side for the
door. Since the oven is supported by the base, the material used
should be strong enough not only to hold the weight of the oven
but support it during high winds as well.
The motor is a critical part of the design. A 12 to 24 volt DC
reversible gear head motor is needed which turns at 1 to 5
R.P.M.
To further slow the turning rate of the oven, a chain and
sprocket with a ratio of about 3 to 1 seems to work very well
for final turning speed of 1 to 1/2 R. P. M. The large
sprocket should be placed on the shaft connected to the oven
base between leather washers to form a slip clutch to protect
the drive motor and for safety reasons.
Start with the longest-cooking food, and when it is boiling, add
more jars. Learn which foods (grains, potatoes, squash,
lentils, etc.and what quantities of them— you can cook in one
pass, so you can cook when you are gone all day. Learn cooking
patterns that fit your lifestyle.
Beans: Use 2¼ cups of water for 1 cup of beans.
If you boil them actively over a long time, add more water.
Pintos take the longest.
Grains: Most grains cook better if you preheat the water in the solar cooker for an hour or so.
Use a two-to-one water-to-grains ratio.
Long grain rice can be put in the cooker in cold water.
Vegetables: These cook in jars with little or no water, or they can be added to beans and grains.
Potatoes and sweet potatoes cook well on the rack, if lightly oiled.
Otherwise, put them in jars.
Winter squash cooks in its own skin.
Corn on the cob steam-bakes in its own sheath.
Bread: Bread cooks best in dark, one-pound coffee cans.
Oil the cans.
Let dough rise in the cooker without collectors attached, then add the collectors when you’re ready to bake.
Bread shrinks, so it will come out of the cans with a gentle tapping when it’s done.
Pizza and pies: Bake the crust first.
Try jams, cinnamon rolls, cake, corn bread, cookies, and other munchies, as well.
When the food is cooked, you can fold the collectors down over the glass.
This provides good insulation, so the food stays hot until you are ready to eat.
PLAN D - The quickie-hot-dog at the ballpark cooker for your friends and family to marvel at just how clever you are.
Windshield Shade Solar Funnel Cooker

Materials needed:.
A Cake rack (or wire frame or grill).
12 cm. (4 ½ in.) of Velcro.
Black pot.
Bucket or plastic wastebasket.
A plastic baking bag.
Lay the sunshade out with the notched side toward you, as above..
A stick placed across from one side of the funnel to the other helps to stabilize it in windy weather. (see below).
Kathy Dahl-Bredine.
Apdo. 1332.
Oaxaca, OAX 68000.
kpdbmx@gmail.com.
The Pentagon Star Cooker
I am teaching unemployed people how to make and use solar cookers in KwaZulu-Natal. We have clear winters and cloudy summers and the people I have been helping have little or no money. I developed this cooker for use here and it works so well that I felt it would be of use else ware.
Most medium sized boxes work, a short side of 350 mm to 500 mm and a height slightly more than the width works best. Four short cuts and a few simple folds is all that is required there is no waste and a whole box is used.
Solarworks
81 Archer Crescent
Manor Gardens
Durban 4001
KwaZulu-Natal
South Africa
edufun1@iafrica.com

PLAN G - FOR TECHIES - ADD A CHEAP TRACKER!
THE WINIARSKI ROCKET STOVE
In the last 13 years, variations of the Rocket Stove have been built in over 20 countries.


PLAN H - HAVE-A-FEAST - COOKING HINTS!
THE SOLAR TRACKER 


Learn to cook with more than one jar at a time.